PLANT SAFETY AI PLATFORM

Make Every Factory Floor
Safer with AI.

Transform standard factory CCTV into real-time workplace safety AI. Automatically detect PPE compliance, forklift hazards, and worker falls before incidents occur.

Continuous edge computer vision safety intelligence with sub-second incident alerting.
Engineered for zero cloud latency, complete on-premise privacy, and seamless camera integration.

7+ Years in Production AI
50+ Factory Deployments
15+ Industry Clients
99.2% System Uptime SLA
60 Days to Go Live
Proven in Production

Trusted by Industry Leaders

Our Partners

Apollo Tyres
Mahindra
Wheels India
JCB
Saint-Gobain
Tata Steel
HITACHI Inspire the Next
BASF
Asian Paints
Akzonobel
Apollo Tyres
Mahindra
Wheels India
JCB
Saint-Gobain
Tata Steel
HITACHI Inspire the Next
BASF
Asian Paints
Akzonobel

Industrial Safety Solutions Built for Production Scale

Deploy specialized computer vision workplace safety models purpose-built for manufacturing safety ai โ€” across your facilities, using existing CCTV infrastructure and real-time edge compute.

Forklift AI Active

Forklift & Pedestrian Safety

Dynamic 360-degree safety bubble projection, blind spot worker detection, and cabin alarms from our forklift collision avoidance AI to prevent pedestrian strikes in high-traffic aisles and restricted machine zones.

Explore Forklift Safety →
Active AI Stream
MULTIPLE PLANTS ยท SAFETY AI

PPE Detection & Compliance

Continuous computer vision monitoring for hard hats, high-vis vests, eyewear, and safety gear via AI PPE compliance detection, integrating seamlessly with lone worker fall monitoring across dynamic factory zones.

Explore PPE Detection →
Fall AI Active
ISOLATED AREA PROTECTION

Lone Worker & Fall Detection

Sub-second slip, trip, fall, and worker immobility event capture with AI fall detection, dispatching automated escalation alerts and coordinating with emergency safe assembly teams.

Explore Fall Detection →
Perimeter AI
JCB EXCAVATOR ASSEMBLY

Restricted Zone & Hazard Perimeter

Virtual safety fences and 24/7 geofencing with restricted zone intrusion detection, safeguarding robotic workcells and isolating machinery hazards alongside forklift travel corridors.

Explore Restricted Zones →
Occupancy AI Active
FACILITY OCCUPANCY • MUSTER SAFETY

In-Out Occupancy & Zone Density Monitoring

Autonomous bidirectional headcount tracking and live density analytics with in-out occupancy monitoring, synchronizing continuously with our safe assembly head counter during plant evacuations.

Explore Occupancy Monitoring →
Muster AI Active
EMERGENCY MUSTER • EVACUATION ROLL-CALL

Head Counter at Safe Assembly Point

Autonomous optical head counting and automated roll-call at emergency muster areas with our safe assembly head counter, instantly reconciling counts against active facility occupancy tracking to pinpoint missing personnel.

Explore Safe Assembly Counter →
Optical Fire and Smoke AI
EARLY IGNITION • VISUAL FLAME & SMOKE ANALYTICS

Fire and Smoke Detection AI

Sub-3s early flame and plume detection with our fire and smoke detection AI, bypassing ceiling stratification barriers in warehouses to trip automated PLC deluge relays and synchronize with emergency safe assembly muster roll-calls.

Explore Fire and Smoke Detection AI →
Overhead Crane AI Suspended Load Corridor Tracking
HEAVY STEEL FABRICATION

Suspended Load Corridor Tracking

Continuous hook and rigging path tracking with suspended load corridor monitoring, dynamically projecting red exclusion zones beneath overhead crane loads alongside virtual safety fences.

Explore Suspended Load →
Biomechanics AI Ergonomic Risk & Posture Analysis
EHS POSTURE SCORING

Ergonomic Risk & Posture Analysis

Automated joint-angle assessment continuously calculates REBA and RULA risk scores via ergonomic risk AI, proactively identifying repetitive strain hazards across assembly stations and quality inspection lines.

Explore Ergonomics AI →

See safety risks. Act before incidents happen.

YAFE Plant Safety AI turns existing CCTV cameras into an intelligent, proactive workplace safety ecosystem that senses, alerts, and prevents hazards in real time.

Designed for real industrial safety environments.

Built for harsh factory conditions, variable lighting, dust, and continuous 24/7 shifts with high reliability, complete on-premise security, and zero downtime.

๐ŸŽฅ
CAMERA READY
Universal Ingest

Use Existing CCTV Cameras

Seamlessly connects with your current RTSP/ONVIF camera networks (Hikvision, Dahua, Axis, CP Plus). Zero proprietary camera lock-in, zero expensive hardware replacement.

โšก
LOW LATENCY
< 15ms Edge

Edge AI Real-Time Inference

Process video on-premise at the edge for sub-second incident alerts without sending sensitive video off-site and without consuming external internet bandwidth.

๐Ÿข
ENTERPRISE SCALE
Global Mesh

Scalable Across Multi-Plant Sites

Deploy from a single pilot line to multi-facility global manufacturing plants with centralized safety dashboards, role-based access, and enterprise ISO compliance.

Start with your highest-priority safety risks.

YAFE works alongside your EHS and plant operations teams to achieve measurable safety improvements within days.

๐Ÿ”
01 / ASSESS
Week 1

Audit Camera Angles

Assess blind spots, lighting conditions, and critical traffic routes across production lines and warehouse staging areas.

โš™๏ธ
02 / CONFIGURE
Week 2

Calibrate AI Models

Fine-tune specific PPE color schemes, forklift dimensions, virtual bounding perimeters, and alarm escalation matrices.

๐Ÿš€
03 / GO LIVE
Week 3

On-Premise Deployment

Connect video streams to local edge servers, verify real-time latency, and integrate with plant floor alarm panels.

๐Ÿ“ˆ
04 / EXPAND
Ongoing

Continuous Optimization

Review monthly safety compliance trends, refine detection thresholds, and scale across additional factory zones.

PLANT SAFETY AI PLATFORM

Make safety intelligence part of every shift.

Move from retrospective incident logging to real-time hazard prevention. See how YAFE Plant Safety AI protects your workforce and keeps your plant OSHA & ISO-45001 compliant.

KNOWLEDGE BASE

Latest Safety & Industrial AI Insights

Explore our engineering whitepapers, comparative evaluations, and best practices for computer vision plant safety.

Industry Guide

Plant Safety AI Architecture: Enterprise Comparison Guide

An in-depth evaluation comparing on-premises edge computing, video privacy, sub-second latency, and plant safety architecture.

Read Comparison →
Compliance Guide

How AI-Powered PPE Detection Improves Factory Safety

Learn how real-time computer vision automated PPE compliance monitoring reduces violations and audit overhead.

Read Guide →
Collision Avoidance

Forklift Collision Avoidance & Pedestrian Safety AI

Explore dynamic proximity zones and automated near-miss tracking for material handling safety.

Read Guide →
Virtual Geofencing

Virtual Safety Fences & Restricted Zone Intrusion

How AI virtual fences replace physical barriers and light curtains around automated machinery.

Read Guide →
Lone Worker Safety

AI Fall Detection & Lone Worker Safety in Factories

Sub-second slip, trip, and fall detection with automated emergency dispatch on CCTV.

Read Guide →
Shop Floor MES

AI-Powered OEE & MES for Shop Floor Optimization

Connecting computer vision video analytics directly to manufacturing execution systems.

Read Guide →
View All Articles & Insights →