Shop Floor Monitoring That Shows You Where the Time Goes
Most plants know their output at the end of the shift. They do not know, minute by minute, which station slowed it down. YAFE puts a live layer over the line that captures what every station is doing as it happens, so a supervisor can see a stoppage while it is still happening instead of reading about it the next morning.
The system pulls status from each station on the line and logs every changeover and stoppage with its reason.
Downtime is captured the moment it starts, not reconstructed later from memory. The same data rolls up into OEE, so availability, performance, and quality are measured from the actual line rather than estimated.
Station status in real time
Running, idle, blocked, or waiting — every station on the line, every minute of the shift.
Changeovers and stoppages
Every changeover and stoppage is logged with its reason the moment it starts, not reconstructed later from memory.
OEE from the actual line
Availability, performance, and quality are measured from real line data, not estimated from shift reports.
Downtime as it happens
Downtime is captured the moment it starts. A supervisor can see a stoppage while it is still happening.
OEE moved from 62 percent to 84 percent because the losses finally became visible.
On the Mahindra Power Electronics assembly line we digitised every station and fed the data into one live view. OEE moved from 62 percent to 84 percent, not because the line ran faster, but because the losses finally became visible. Every unit carries full traceability through the line, and no critical step can be skipped without the system flagging it.
A manufacturing KPI dashboard built from the actual line, not from estimates.
Live OEE for the line and for each station. Downtime by reason, ranked, so the biggest loss is obvious. Throughput against target through the shift. And a full history, so when output drops you can look back at exactly what the line was doing at that minute.
No rip and replace. Real data in the first phase.
It reads from the equipment and stations you already have. No rip and replace, and no long IT project before you see anything useful. Most plants are watching real data in the first phase of the deployment, then tightening it from there.
The real time production monitoring system connects to your existing line and starts capturing data immediately. The manufacturing operations management software layer sits on top of what you have, not instead of it.
See What Your Line Is Actually Doing
Shop floor management software that shows you where the time goes, in real time, on every station.