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Apollo Tyres · Quality Inspection
DOT Code Inspection AI
Inline AI inspection system reading and validating DOT codes on each tyre in real time — at full production speed.
Live Deployment — Apollo Tyres
15,000 tyres/day
The Requirement
Apollo Tyres needed an accurate and scalable solution to ensure that every tyre leaving the factory carries a correct DOT code. Manual inspection could not handle the high production volume — even a single missed error can lead to expensive recalls and safety issues.
What YAFE Delivered
An inline AI-powered inspection system that reads and validates the DOT code on each tyre in real time while production continues at full speed. Every tyre is verified without slowing down the line or depending on manual checks.
Why YAFE Excelled
- Deep understanding of tyre plant quality challenges
- Seamless integration with existing production systems
- Stable performance in demanding shop floor environments
- Engineered with a focus on accuracy, usability, and reliability
15,000+
Tyres inspected per day
Zero
Impact on conveyor speed
Eliminated
Human inspection errors
None
DOT errors in market
Key Highlights
- Up to 15,000 tyres inspected per day
- Instant detection of incorrect or missing DOT markings
- Zero impact on conveyor speed or cycle time
- Complete traceability for every tyre
- Eliminates human inspection errors entirely
Technical Superiority
- Custom AI OCR for curved sidewalls and low contrast text
- Verification based on original design data for absolute accuracy
- Advanced image enhancement for challenging conditions
- Industrial-grade hardware built for nonstop operation
- Scalable platform supporting multiple lines and plants
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